NEW PACKING factory floor with packaging machines

STICK PACK & SACHET PACKAGING

Stick Pack &
Sachet Packing Machines

Form, fill and seal compact stick packs or sachets from rollstock film. Each packaging machine is configured around your product, target fill, finished pack dimensions and production requirements.

  • STICK PACK & SACHET FORMATS
  • ROLLSTOCK FILM PACKAGING
  • PRODUCT-MATCHED DOSING
01

MACHINE OVERVIEW

START WITH THE FINISHED PACK AND PRODUCT

Is a Stick Pack or Sachet Packing Machine Right for Your Project?

This machine category uses rollstock film to form, fill and seal compact small packs. The suitable route is determined by the finished pack format, product behaviour, target fill, bag dimensions and required production output.

PACKAGING PRINCIPLE

Formed from Rollstock Film

The machine creates each finished pack from packaging film during the packing process. It is not a machine for opening and filling preformed pouches.

Provide for review
Film structure, finished-pack sample and required seal layout.

START WITH THE FORMAT

Stick Pack or Sachet

Stick packs and sachets have different finished shapes and sealing arrangements. Confirm the pack format first, then review the applicable machine structure and bag-size range.

Confirm before selection
Pack width, length, fill amount and opening requirement.

PRODUCT-LED CONFIGURATION

Match the Dosing Route

The filling arrangement is selected around the actual product and target fill. Product flow, particle size, viscosity and powder behaviour all affect the final configuration.

Review around
Product sample, product characteristics and target output.
02

PACK FORMATS

CONFIGURED AROUND THE FINISHED PACKAGE

Bag Formats

Select a finished package to review its sealing layout and the project information needed before the machine configuration is confirmed.

Honey stick pack format reference
STICK PACK FORMAT REFERENCE

STICK PACK PACKAGING

Narrow, Elongated Single-Serve Pack

A stick pack is formed from rollstock film with a longitudinal back seal and top and bottom cross seals. It is selected when a narrow, single-serve presentation is required.

Pack layoutLong, narrow profile formed from rollstock film.

Confirm for reviewFinished width and length, target fill, film structure and opening feature.

03

APPLICATIONS & FILLING

PRODUCT-LED PACKAGING REVIEW

Stick Pack & Sachet Applications

A stick pack or sachet packing project is reviewed around the finished pack, actual product behaviour and target fill. Select an application to see the project considerations and a real packaging video.

POWDER STICK PACK FILLING

Powders & Dry Mixes

For powder stick packs and sachets, product flow, dust behaviour, target fill and seal-area cleanliness are reviewed together before the filling route is selected.
Review for the project
Flowability, dust behaviour, target fill and film compatibility.
Filling consideration
The filling route is matched to the confirmed powder and pack requirements.

Video example: powder stick pack filling with automatic back-seal packaging.

Important: Video examples show individual packaging processes. Final machine configuration, filling route and output are confirmed against the actual product, pack format and project requirement.

04

HOW IT WORKS

FROM ROLLSTOCK FILM TO FINISHED PACK

How Stick Pack & Sachet Packaging Works

The machine guides rollstock film through forming, filling, sealing and cutting to create the selected stick pack or sachet. In this form-fill-seal process, the forming set, filling interface and sealing arrangement are reviewed around the finished pack and actual product.

Stick pack and sachet packing machine process showing film handling, product filling, sealing controls and packaging stations

PRIMARY PACKING PROCESS

From Rollstock Film to a Finished Pack

Real machine views illustrate film handling, product filling, sealing control and pack-forming stations. The applicable setup is confirmed for the selected stick pack or sachet.
  1. ROLLSTOCK FILM

    Film Unwind & Forming

    The film is unwound, guided and formed into the geometry required for the confirmed stick pack or sachet format.
  2. PRODUCT INPUT

    Product Filling

    The filling route is matched to the actual product behaviour, target fill and selected pack format.
  3. PACK CLOSURE

    Sealing & Cutting

    The machine completes the required seal layout and separates the finished pack using the confirmed cutting arrangement.
  4. FINISHED PACK

    Discharge & Line Connection

    Finished packs are discharged for collection. Connection to downstream equipment is evaluated only when required by the project.

OPTIONAL PACK FEATURES

Specify the Required Opening and Cut Finish

These features are reviewed with the selected pack format, film structure and applicable tooling. They are project-specific and are not assumed to be included in every machine configuration.

Easy-Tear Notch

Confirm the notch position and opening direction on the finished-pack drawing.

Rounded-Corner Cut

Confirm the required corner profile and the cutting arrangement for the selected pack.

Serrated / Zigzag Cut

Review the required edge finish against the packaging film and matched tooling.

Shaped Contour Cut

Provide the required outline for review where a shaped finish and dedicated cutting tooling are needed.

CONFIGURATION NOTE

The process sequence remains consistent, while the forming, filling, sealing and discharge details depend on the actual packaging project.
05

SPECIFICATIONS

GENERAL CONFIGURATION RANGE

Stick Pack & Sachet Machine Specifications

The values below describe the general configurable range for this machine category rather than one fixed model. Final dimensions, output and electrical requirements are confirmed against the product, finished pack and destination country.

General reference range with metric and imperial units
ParameterMetricImperial Reference
Target Fill Range1–50 g0.04–1.76 oz
Finished Pack Width30–100 mm1.18–3.94 in
Finished Pack Length30–170 mm1.18–6.69 in
Total Machine Output20–60 bags/min
Reference Film StructuresPE, CPP, PET/PE, NY/PE and aluminium-foil composite structures; final film structure requires project review
Film Thickness0.04–0.12 mm / 40–120 μm1.57–4.72 mil
Product-Contact MaterialSUS 304 stainless steel
Reference Electrical Specification220 V, 50/60 Hz, 1.4 kW; configured for the destination electrical standard
06

FAQ

BUYER QUESTIONS BEFORE MACHINE SELECTION

Stick Pack & Sachet Machine FAQs

Review the pack format, product, film, output and destination requirements before the final machine configuration is confirmed.

What Is the Difference Between a Stick Pack and a Sachet?

A stick pack is a narrow, elongated single-serve pack commonly formed with a longitudinal back seal and top and bottom cross seals. A sachet is generally a flatter, wider pack that may use a three-side-seal or four-side-seal layout. The right format depends on the product, target fill, opening experience and required presentation.

Can the Machine Pack Powders, Granules, Liquids and Semi-Liquids?

The packaging route can be reviewed for powders, free-flowing granules, liquids and semi-liquids. The filling system is not selected by the pack name alone: product flow, particle size, dust behaviour, viscosity, temperature and target fill must be reviewed before the filling arrangement is confirmed.

Can One Machine Produce Different Pack Sizes or Formats?

More than one pack size can be considered when the complete required range is reviewed before manufacture. This machine category has a general reference range of 30–100 mm in finished width, 30–170 mm in finished length and 1–50 g target fill. Changes in width, seal layout or pack geometry may require dedicated forming, sealing or cutting parts.

How Do I Calculate the Required Rollstock Film Width?

For initial planning, back-seal stick-pack film width is often estimated as twice the finished pack width plus the longitudinal-seal allowance. For example, if the finished pack width is 30 mm and the confirmed longitudinal-seal allowance is 10 mm, the preliminary film width is (30 × 2) + 10 = 70 mm. A three-side-seal or four-side-seal sachet uses a different film and sealing arrangement, so final rollstock width must be calculated from the approved pack drawing, seal dimensions and machine forming structure.

What Affects the Actual Packing Speed?

The general reference output is 20–60 finished bags per minute for the machine. Actual speed depends on product behaviour, target fill, pack length, film properties, sealing conditions and the selected machine configuration. A representative product and film review is required before project output is confirmed.

Can the Voltage Be Configured for My Country?

Yes. The electrical configuration can be prepared for the destination market. Provide the required voltage, frequency and phase before manufacture so they can be confirmed in the final machine specification; the general reference electrical specification is 220 V, 50/60 Hz and 1.4 kW.

How Much Does a Stick Pack or Sachet Packing Machine Cost?

There is no fixed price for every project. Cost depends on the finished pack format and dimensions, product, target fill, required output, sealing and cutting requirements, destination electrical configuration and selected optional functions. Share these details to receive a project-specific quotation.

What After-Sales Service Is Available?

NEW PACKING can provide remote video support, English manuals, operator training, installation and commissioning support, spare-parts supply and overseas on-site service according to the project. The service method, availability, related costs and warranty terms are confirmed in the final quotation and contract.

07

PROJECT ENQUIRY

REQUEST A CONFIGURATION REVIEW

Tell Us About Your Stick Pack or Sachet Project.

Share the details you already have. We will review the finished pack, actual product and production requirements before recommending a suitable machine configuration.

USEFUL INFORMATION TO SHARE

  • 01

    ProductProduct name, characteristics, photo or sample

  • 02

    Pack FormatStick pack, three-side seal or four-side seal

  • 03

    Pack & FillFinished width, length and target weight or volume

  • 04

    Production TargetRequired bags per minute or packs per hour

  • 05

    DestinationCountry and required voltage, frequency and phase

Files are optional. Upload a finished-pack sample, drawing, artwork, film specification or product photo when available.

Prefer to contact us directly?

Please describe your product, target fill, pack format and dimensions, required output, packaging film, and any optional features
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