Core Pain Points: Two Critical Challenges in Automotive Parts Packaging
Automotive parts (metal bolts, plastic housings, rubber O-rings) face two fatal packaging issues that directly impact OEM customer satisfaction and production costs:
- High Risk of Part Damage: During manual packing, heavy metal parts (aluminum brackets) get scratched, plastic housings wear, and rubber O-rings stick/deform – such damage leads to 15-20% customer returns (especially for precision parts used in auto assembly lines).
- Inefficiency in High-Volume Production: Manual counting of small parts (e.g., 10,000+ bolts/day) is slow (only 30-50 packs/hour) with a 12% error rate, failing to match the fast-paced production rhythm of the automotive industry.
Automated Packaging Solution for All Types of Automotive Parts
Automotive Parts Packaging Machine covers full-scenario packaging (from small precision parts to medium functional components) via damage-proof design + automated equipment integration:
1. Packaging for Small Automotive Components (Bolts, Nuts, O-rings)
- Target Parts: Bolts, nuts, O-rings, sensors, wire harnesses (precision, high-volume demand).
- Core Equipment & Processes:
- Linked to our vibratory bowl counting machine: Rubber-lined + vibratory bowls – preventing scratches on metal bolts and sticking of rubber O-rings (referencing the anti-adhesion process for rubber parts).
- Optical counting module: Achieves 99.9% counting accuracy, eliminating “line shutdowns caused by missing one bolt in OEM assembly lines”.
- Vertical Form-Fill-Seal (VFFS machine): Seals into 100-piece OEM-specific bags, with batch information printed synchronously.
2. Packaging for Medium Automotive Components (Filters, Brake Pads, Hoses)
- Target Parts: Filters, hoses, brake pads, lighting components (bulky, wear-prone).
- Core Equipment & Processes:
- Soft buffer conveyors: Avoiding wear on plastic filter housings and scratches on brake pad surfaces.
- Semi-automatic packing machine: Flexible packing for irregular parts, supporting combo kit packaging (e.g., 1 filter + 2 hoses).
- Check weigher: Verifies package weight to ensure no missing items in medium-part kits (e.g., brake pad accessory packs).
Contact our team for a customized packing solution